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  1. #1
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    Bigsi15's Avatar
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    cracked s60r manifold

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    Hi guys
    Im sure this has been mentioned before but im after a bit of specific advice... I bought a s60r exhaust manifold ages ago for my 850 build and have just noticed 2 cracks inside the manifold

    So basically is this a problem or can I just use it as they arent showing in any way on the back side of the manifold.
    could they be welded?
    could I just port out my original t5 manifold for similar performance?

    Iv posted pics of both manifold for reference

    Thanks all!

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    It's totally normal for small cracks like those to be there, I have just ported my one out recently and though there were no cracks visible before I started grinding, as I went on I found a few. As long as they don't go right through, it should still have a long service life ahead. Cast can be welded but I would say that it is a specialist job as the casting would need even heating before any welding is done to prevent further cracking or distortion. If should be fine as it is.

    Current Volvo's 1995 854 Gul T-5R 1996 855 Olive T-5R 1997 855 Olive AWD 1999 V70R AWD and 2005 XC90 D5 AWD
    Previous Volvo's 1987 745 gle 1989 745 GL 1995 855 Olive GLE 2001 V70 p2
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  3. #3
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    Ok that's good to hear thanks buddy! There are no marks, lines, bulges or discolouration to the back side of it so hopefully pretty superficial. Tbh if it only lasts a year so long as it doesn't render the car undrivable or a bit breaks off and trashes the turbo I don't mind too much

  4. #4
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    Quote Originally Posted by Bigsi15 View Post
    Ok that's good to hear thanks buddy! There are no marks, lines, bulges or discolouration to the back side of it so hopefully pretty superficial. Tbh if it only lasts a year so long as it doesn't render the car undrivable or a bit breaks off and trashes the turbo I don't mind too much
    I had a standard 850 t-5 one crack and burn through but it had done about 250,000+ miles so a pretty long lasting item in my book, even with the harsh conditions turbocharging causes to these engines and ancillaries

    Current Volvo's 1995 854 Gul T-5R 1996 855 Olive T-5R 1997 855 Olive AWD 1999 V70R AWD and 2005 XC90 D5 AWD
    Previous Volvo's 1987 745 gle 1989 745 GL 1995 855 Olive GLE 2001 V70 p2
    My Ebay Items http://www.ebay.co.uk/usr/quik.connection


 

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