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  1. #1
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    Completing the S60R

    Ok, I was dead set on getting rid of the S60, to the digust of a few . Partly because I have the 850, and partly because I fancied a change. After driving myself mad looking at everything from M3's, M5's and M6's to S8's and RS4's to Jags and Range Rovers, I've come to the conclusion that I can't bring myself to get rid of the S60. Everytime I look at it, I think why the hell would I want to get rid of that!

    If I was a lottery winner I'd be a nightmare! I'd be one of those who would have a collection of 100 cars sat in a warehouse somewhere!

    Anywho, it's staying, and it's getting 100% finished to my satisfaction. I've never done a project thread on this car so here goes.

    Here's what's been done already:
    2.4 engine swap
    Ported and flowed cylinder head
    Owens hybrid 19t turbo
    VXR Injectors
    GWE 3" Downpipe & 200 cell race cat
    Feritta cat back
    AEM progressive water Injection
    Custom alloy tank that fits under spare wheel
    Tim Williams front mount intercooler
    D5 Oil Cooler
    Brand new OEM Monroe shocks
    Elevate lowering springs
    IPD front & rear anti roll bars
    Angle gear collar has been welded, so "shouldn't" ever fail!
    All new OEM discs
    Pagid RS4-2 Blue pads on the front
    Pagid RS4-2-1 black pads on the rear
    MTE custom remap (for a K24)
    Sponge subframe bush inserts
    Poly wishbone bushes
    Various other Poly bushes
    New flywheel
    New clutch
    Refurb'd genuine 18" Pegs
    4 x Continental ContiForce Contact road legal track tyres
    Front end resprayed
    Carbon Fiber Works front splitter (Real CF)
    Carbon Fiber Works PPC style tailgate panel (FRP)
    Carbon Fiber Works door gauge pod (FRP)
    60mm Electronic boost gauge

    It's had masses of other stuff like new BCS, '05 power steering bottle, '05 gearbox linkage cables, an almost new steering wheel fitted, Parrot Hands Free, etc etc...

    So what needs doing:
    Grill surround painted dark anthracite
    Rear bumper resprayed
    Colour coded door strips resprayed
    Refurb calipers - dull grey doesn't stand out enough!
    Replace brake pads for OEM - Anyone who tracks their S60, give me a shout if your interested in the Pagid's
    Replace tyres for decent road tyres - As above! The ContiForce's had little use (235/40/18) - £250 a tyre new!
    Fit Elevate AMS induction kit (got!)
    Fit poly bushes to engine stabilisation bar (got!)
    Fit front strut brace (got!)
    Fit facelift armrest/center console (got!)
    Fit OEM 20gb dukebox (got!)
    Remap! - The car runs fine on the MTE, but it's not ideal, it peaks at 1.5bar but has the usual MTE overboost sometimes hitting 1.6/7 bar. I'll be getting John (Dream3r) to remap it, with the help on Tim. Probably peaking at 1.4bar, for sustained reliability. I'd be happy with a safe, solid 350bhp on a random number generator!
    Think that's about it! None of it is too major, just bits and pieces that would make it perfect for me.
    Oh, I've also had a private plate on retention for over a year that I need to get put on the car!

    I'll update as and when bits get done!
    Factory White 855R : 2.5 Bottom End : Ported & Flowed Cylinder Head : TD04 19T Turbo
    VXR Injectors : ME7 Manifold : TWR Throttle Body : Blackbeast IC : AEM Progressive WI : Ferrita 3" Downpipe
    Milltek Cat-Back : BC BR Coilovers : IPD ARB : AP Racing Brakes : M56 & Gripper LSD

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    AndysR (Monday 26th May 2014),artfulflounder (Monday 26th May 2014),Biff (Monday 26th May 2014),claymore (Monday 26th May 2014),craigoodwood (Wednesday 23rd December 2015),jamesy12345 (Monday 26th May 2014),LiamT4 (Monday 26th May 2014),MIKESC70T5 (Monday 26th May 2014),siamblue (Tuesday 27th May 2014),WOODY T5 (Wednesday 4th June 2014)

  3. #2
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    228k and still not broke it!

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    Nice mate, glad to see it dodging the vultures
    19t, greens, 3" inlet, 3" downpipe with race cat, V70R catback, autotech map...

    310.2bhp / 333ft/lb

    2016 Swedish Day UK "Best Modified Swede"
    SOLD

    Got an old discovery now.

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    S70T5Chris (Monday 26th May 2014)

  5. #3
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    Still more fettling needed,
    will it never end?
    stribo's Avatar
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    Quote Originally Posted by M-R-P View Post
    Nice mate, glad to see it dodging the vultures
    For now.

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    S70T5Chris (Monday 26th May 2014)

  7. #4
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    Nice thread and car

  8. #5
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    5 pot heart of a Volvo
    T5frankie's Avatar
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    glad you're keeping it now chris, love the car mate

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    S70T5Chris (Monday 26th May 2014)

  10. #6
    Whiny Old Git
    Aching bones :(
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    Glad to read this
    PIC][/SIGPIC]
    aaaaaaaaaaaaaaaaaaaaaaaaa
    aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa aaaaaa

    Facebook^^^^^^^^^^^^^^^^ Old T-5 Kompressor Thread^^^^^^^^^^^^^^^ New TT-10 Kompressor Thread

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    S70T5Chris (Monday 26th May 2014)

  12. #7
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    5 pot heart of a Volvo
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    but as you said to me chris once you have thought about breaking its only a matter of time

  13. #8
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    Nice, good to see you've found sense Chris

    Look forward to reading your updates as they occur


    Gun Metal Grey - Volvo 850R - Saloon
    Thanks to Russ and team www.rtmechanics.co.uk

  14. #9
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    The car is going to Tims next weekend for a good going over. A couple of minor issues to fix, plus a good service and different/better plugs that Tim recommended (RS focus IIRC). A general health check before mapping.

    There's been a slight change of plan on the mapping front. Tim is organising to hire Bruntingthorpe air strip & Shark Performance to get a proper 'on the road' map done in a safe and legal environment. Should all be tied up in the next couple of weeks or so.
    Factory White 855R : 2.5 Bottom End : Ported & Flowed Cylinder Head : TD04 19T Turbo
    VXR Injectors : ME7 Manifold : TWR Throttle Body : Blackbeast IC : AEM Progressive WI : Ferrita 3" Downpipe
    Milltek Cat-Back : BC BR Coilovers : IPD ARB : AP Racing Brakes : M56 & Gripper LSD

  15. #10
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    Still more fettling needed,
    will it never end?
    stribo's Avatar
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    Quote Originally Posted by S70T5Chris View Post
    The car is going to Tims next weekend for a good going over. A couple of minor issues to fix, plus a good service and different/better plugs that Tim recommended (RS focus IIRC). A general health check before mapping.

    There's been a slight change of plan on the mapping front. Tim is organising to hire Bruntingthorpe air strip & Shark Performance to get a proper 'on the road' map done in a safe and legal environment. Should all be tied up in the next couple of weeks or so.
    Wish I had the money mate, I'd be up for that, hope all goes well.

  16. #11
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    Keeping it looking stock
    Harvey's Avatar
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    Quote Originally Posted by S70T5Chris View Post
    The car is going to Tims next weekend for a good going over. A couple of minor issues to fix, plus a good service and different/better plugs that Tim recommended (RS focus IIRC). A general health check before mapping.

    There's been a slight change of plan on the mapping front. Tim is organising to hire Bruntingthorpe air strip & Shark Performance to get a proper 'on the road' map done in a safe and legal environment. Should all be tied up in the next couple of weeks or so.
    Now that sounds like a fun day out,hope you get sorted out.

  17. #12
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    V70 Graham's Avatar
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    Sounds like your doing it properly then lol, hope you get the results your after mate.


    The Relentless Pursuit Of Perfection

  18. #13
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    cheers chaps
    Factory White 855R : 2.5 Bottom End : Ported & Flowed Cylinder Head : TD04 19T Turbo
    VXR Injectors : ME7 Manifold : TWR Throttle Body : Blackbeast IC : AEM Progressive WI : Ferrita 3" Downpipe
    Milltek Cat-Back : BC BR Coilovers : IPD ARB : AP Racing Brakes : M56 & Gripper LSD

  19. #14
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    Quote Originally Posted by S70T5Chris View Post
    The car is going to Tims next weekend for a good going over. A couple of minor issues to fix, plus a good service and different/better plugs that Tim recommended (RS focus IIRC). A general health check before mapping.

    There's been a slight change of plan on the mapping front. Tim is organising to hire Bruntingthorpe air strip & Shark Performance to get a proper 'on the road' map done in a safe and legal environment. Should all be tied up in the next couple of weeks or so.

    Look forward to hearing the results of that.
    s60 2.4 t5 eibach springs,up rated rear anti roll bar, poly bushed wishbones, poly lower engine mount, fmic, bmc air filter, 3" decat, 2.5" stainless exhaust,hlm remap 328bhp,

  20. #15
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    some nice work there mate have you any photos of the beast since its rebuild

  21. #16
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    Well! Finally time for an update!

    The car has been at Tims for donkeys now for a few odds and sods. New OEM pads all round, new PAS fluid, new brake fluid, Oil and filter change, new plugs, OSR headlight leveler, new steering stops (no more arch rubbing!!! woohoo!), and a few other bits and bobs.

    But the main thing, and this why the car has been at Tims for so long, it's now been mapped by Shark! It was done at Bruntingthorpe. I am yet to drive the car, but I'm duely informed by Tim, it's smooth progressive, fast and a beauty to drive. So I am really looking forward to getting my hands back on it!

    I'm going to the Grantham meet next weekend to pick it up, and drop the 850 off
    Factory White 855R : 2.5 Bottom End : Ported & Flowed Cylinder Head : TD04 19T Turbo
    VXR Injectors : ME7 Manifold : TWR Throttle Body : Blackbeast IC : AEM Progressive WI : Ferrita 3" Downpipe
    Milltek Cat-Back : BC BR Coilovers : IPD ARB : AP Racing Brakes : M56 & Gripper LSD

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  23. #17
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    855r 6sp lives
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    Glad it's all sorted.

    Any idea on bhp figures / improvements? Over last Dyno run.

  24. #18
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    No idea on figures mate. I'll try and get on a dyno at some point, so I can put a figure on it.

    The main reason was to get a smoother drive. With the previous map, it was difficult to drive smoothly if that makes sense. Where the turbo is so aggressive, just a slight dab of the throttle and it would try and give you all the boost it could. And it would spike boost to 1.6/7 bar on occasion. So all that is sorted now, and it should be a real nice drive.
    Factory White 855R : 2.5 Bottom End : Ported & Flowed Cylinder Head : TD04 19T Turbo
    VXR Injectors : ME7 Manifold : TWR Throttle Body : Blackbeast IC : AEM Progressive WI : Ferrita 3" Downpipe
    Milltek Cat-Back : BC BR Coilovers : IPD ARB : AP Racing Brakes : M56 & Gripper LSD

  25. #19
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    I'm sure the drive will live up to your expectations.....bet you can't wait.


    The Relentless Pursuit Of Perfection

  26. #20
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    No replacement for
    displacement!
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    I've got video of the R being mapped at Bruntingthorpe if you are happy for me to post it.

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