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  1. #1
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    Intercooler woes....

    Whilst in the process of replacing my PCV system over the last couple of days, I noticed, my Intercooler (big one) is cracked right on the hose join next to the BPS. the crack is about 2-3" long and opens up when I flex the hose coupling. Gutted!! (It does explain my boost issues thou...)

    Anyway, before I continue with PCV install and refill the cooling system, I would like to discuss my options.

    There are many companies providing FMIC for P2R models inc, IPD (not FMIC - use OE fitment), Phuzzy motorsport, GSX-FMIC (races60r.com) and I believe Bell make one?

    Any others I've missed and has anyone got any experience with FMICs for V70R P2 and any advice they care to divulge? I'm all ears

    So far, this is my cheapest and best option:

    http://phuzzymotorsports.com/shop/in...&products_id=2

    I could just fit an oe one but they cost £280. Which is cheaper I know, but after reading up about stock Intercooler efficiency (or lack of) i think I'd be better off with a FMIC for better mpg, no heat soak, increased bhp, better throttle response.
    Last edited by LeeT5; Thursday 15th May 2014 at 18:24.
    2014 V60 Polestar 6spd Auto :: Polestar map peak boost 17.4psi :: IPD 3" DP + 150cel :: Polestar 2.5" exhaust :: Paddle Shift Geartronic :: Black glass :: Maxton Splitter :: K+N Filter :: IPD Aluminium Top engine mount :: Brembo 6 pots :: 20" Polestar rims :: Brembo 371mm floating discs :: Sensus RTi + DAB + BT + WIFi :: D3S XENARC 6000k Active bending headlights

  2. #2
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    smithy's Avatar
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    Have you a stock intercooler at mo

  3. #3
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    As ashok or Tim Williams mate apparently there are lots out there but he said he has seen a few that are crap and don't fit proper.
    Thanks
    Martyn

  4. #4
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    Quote Originally Posted by smithy View Post
    Have you a stock intercooler at mo
    Yes.
    2014 V60 Polestar 6spd Auto :: Polestar map peak boost 17.4psi :: IPD 3" DP + 150cel :: Polestar 2.5" exhaust :: Paddle Shift Geartronic :: Black glass :: Maxton Splitter :: K+N Filter :: IPD Aluminium Top engine mount :: Brembo 6 pots :: 20" Polestar rims :: Brembo 371mm floating discs :: Sensus RTi + DAB + BT + WIFi :: D3S XENARC 6000k Active bending headlights

  5. #5
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    Still more fettling needed,
    will it never end?
    stribo's Avatar
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    Icooney is uprating his, he may be the man to speak to.

  6. #6
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    a 19t just isn't laggy enough
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    Quote Originally Posted by volvokid View Post
    As ashok or Tim Williams mate apparently there are lots out there but he said he has seen a few that are crap and don't fit proper.
    thats surprising, how often do you hear people praising competitors parts lol

  7. #7
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    as all ready said talk to Tim Williams
    P1 V70 2.5T Scorpion Exhaust, 3" downpipe 100cel cat, BSR induction, KKK24, GWE 3" Maf to turbo pipe,japanifold , 2010 V50 T5 Alloys Projector Headlamps with 5k Hid kit Quickshift kit, strut brace, Koni Yellow Sport,IPD BCS AET motorsport remap
    Previous: 2004 XC90 T6, 240GLT Estate, 343DL
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  8. #8
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    KL racing, SNABB, IPD

    As above Tim Williams says he does one, at least he did for the S60Rs maybe the same?

    edit

    forgot to say, TWs uses original mounting points & hoses
    Last edited by jamesy12345; Thursday 15th May 2014 at 19:31.

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    LeeT5 (Friday 16th May 2014)

  10. #9
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    Quote Originally Posted by p fandango View Post
    thats surprising, how often do you hear people praising competitors parts lol
    Ashok doesn't seem to be a biased type of guy, I've met him and have a lot of time for him.
    Thanks
    Martyn

  11. #10
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    Still more fettling needed,
    will it never end?
    stribo's Avatar
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    Quote Originally Posted by jamesy12345 View Post
    KL racing, SNABB, IPD

    As above Tim Williams says he does one, at least he did for the S60Rs maybe the same?

    edit

    forgot to say, TWs uses original mounting points & hoses
    Interesting, and yeah the P2Rs all use the same intercooler setup.

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    jamesy12345 (Friday 16th May 2014)

  13. #11
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    a 19t just isn't laggy enough
    p fandango's Avatar
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    Quote Originally Posted by volvokid View Post
    Ashok doesn't seem to be a biased type of guy, I've met him and have a lot of time for him.
    no comment lol

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    This looks like the one of the cheaper options:

    http://shop.klracing.se/sv/artiklar/...ller-45mm.html
    2003 S60R. RaceS60R 3" DP, RaceS60R intake, Re-map performance remap, FMIC, D5 oil cooler

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    LeeT5 (Thursday 15th May 2014)

  16. #13
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    Quote Originally Posted by LeeT5 View Post
    Whilst in the process of replacing my PCV system over the last couple of days, I noticed, my Intercooler (big one) is cracked right on the hose join next to the BPS. the crack is about 2-3" long and opens up when I flex the hose coupling. Gutted!! (It does explain my boost issues thou...)

    Anyway, before I continue with PCV install and refill the cooling system, I would like to discuss my options.

    There are many companies providing FMIC for P2R models inc, IPD (not FMIC - use OE fitment), Phuzzy motorsport, GSX-FMIC (races60r.com) and I believe Bell make one?

    Any others I've missed and has anyone got any experience with FMICs for V70R P2 and any advice they care to divulge? I'm all ears

    So far, this is my cheapest and best option:

    http://phuzzymotorsports.com/shop/in...&products_id=2

    I could just fit an oe one but they cost £280. Which is cheaper I know, but after reading up about stock Intercooler efficiency (or lack of) i think I'd be better off with a FMIC for better mpg, no heat soak, increased bhp, better throttle response.
    theres no way id fit that to my car. personly my first choice would be the tim willams intercooler. but me being me id build my own
    s60 2.4 t5 eibach springs,up rated rear anti roll bar, poly bushed wishbones, poly lower engine mount, fmic, bmc air filter, 3" decat, 2.5" stainless exhaust,hlm remap 328bhp,

  17. #14
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    Quote Originally Posted by smithy View Post
    Have you a stock intercooler at mo
    Yes.
    2014 V60 Polestar 6spd Auto :: Polestar map peak boost 17.4psi :: IPD 3" DP + 150cel :: Polestar 2.5" exhaust :: Paddle Shift Geartronic :: Black glass :: Maxton Splitter :: K+N Filter :: IPD Aluminium Top engine mount :: Brembo 6 pots :: 20" Polestar rims :: Brembo 371mm floating discs :: Sensus RTi + DAB + BT + WIFi :: D3S XENARC 6000k Active bending headlights

  18. #15
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    Quote Originally Posted by graemewelch View Post
    theres no way id fit that to my car. personly my first choice would be the tim willams intercooler. but me being me id build my own
    So what FMIC have you got installed?
    2014 V60 Polestar 6spd Auto :: Polestar map peak boost 17.4psi :: IPD 3" DP + 150cel :: Polestar 2.5" exhaust :: Paddle Shift Geartronic :: Black glass :: Maxton Splitter :: K+N Filter :: IPD Aluminium Top engine mount :: Brembo 6 pots :: 20" Polestar rims :: Brembo 371mm floating discs :: Sensus RTi + DAB + BT + WIFi :: D3S XENARC 6000k Active bending headlights

  19. #16
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    Quote Originally Posted by LeeT5 View Post
    So what FMIC have you got installed?
    http://forums.t5d5.org/topic/11803-s...0&#entry134655

    this is the fmic on mine. it was already fitted to the car when i bought it. when i had it remaped by hamish he said the charge air temps were low and that the fmic was doing its job very well
    s60 2.4 t5 eibach springs,up rated rear anti roll bar, poly bushed wishbones, poly lower engine mount, fmic, bmc air filter, 3" decat, 2.5" stainless exhaust,hlm remap 328bhp,

  20. #17
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    Kawasaki T5. Built by a Swede,
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    T5RatherAmusin's Avatar
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    theres plenty of choice out there. i belive the tw one is around 800 bob. ha!
    the klracing one is decent. i know a couple of lads with them. john has even put up some good data login regarding that...
    the likes of snabb n do88 do a tasty full kit
    http://www.snabb.us/Ultimate-BIG-Vol...V70_p_146.html
    ive used a combination od do88 gear and a fat tube n fin ic
    Last edited by T5RatherAmusin; Friday 16th May 2014 at 16:49.

  21. #18
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    Thanks for the replies everyone.
    Decided to go TW FMIC. Yes it's expensive but it retain a stock look, use all the oe fittings and mounting points and I won't need to fabricate any part of the car, especially the front bumper.
    Going with stock cooler is not an option. I do not want to have to go through all this again! I think my intercooler has been leaking for some time and the amount of hours I have wasted trying to fix other related issues is not even worth talking about.
    It's only because I'm replacing the PCV that I found the fault and it also saved me £60 in fuel driving back down to MRG for a smoke test, that's gotta be an hours labour too.

    Anyway, I will do a thread with lots of pictures of my PCV change and FMIC install and keep ya'll posted.
    2014 V60 Polestar 6spd Auto :: Polestar map peak boost 17.4psi :: IPD 3" DP + 150cel :: Polestar 2.5" exhaust :: Paddle Shift Geartronic :: Black glass :: Maxton Splitter :: K+N Filter :: IPD Aluminium Top engine mount :: Brembo 6 pots :: 20" Polestar rims :: Brembo 371mm floating discs :: Sensus RTi + DAB + BT + WIFi :: D3S XENARC 6000k Active bending headlights

  22. #19
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    Lee you have made a very wise choice, you wont be disapointed
    P1 V70 2.5T Scorpion Exhaust, 3" downpipe 100cel cat, BSR induction, KKK24, GWE 3" Maf to turbo pipe,japanifold , 2010 V50 T5 Alloys Projector Headlamps with 5k Hid kit Quickshift kit, strut brace, Koni Yellow Sport,IPD BCS AET motorsport remap
    Previous: 2004 XC90 T6, 240GLT Estate, 343DL
    Toys: Capri 3.7 Twin turbo, Kawasaki ZX10R 2006,

  23. #20
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    the KL one is very similar tbh- drop in.
    would of saved you a fair woddle and will be no worse if better...


 

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