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  1. #21
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    Volvo only list oversize piston + 0.4mm

    1996 850 T5 AWD - Self tuned M4.4 ECU with COP`s, B5254T ( S60R internals in a 850 block ) ostrich 2.0 , VXR injectors @ 3.8 bar, K24 turbo with a 6+6 compressor wheel, 3.25" MAF, top mounted Dump Valve, RN Exhaust manifold, 3" downpipe with 200 cell cat, 2.75" Stainless exhaust, Brembo calipers, S60R brake discs, stainless RIP kit, 3" Throttle body,

  2. #22
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    Quote Originally Posted by Jamest5r View Post
    Keep it simple pete that's what I did.with mine, set of rods from kalmar about 380 then new oversized pistons 81.4mm from volvo(melhe) about 600 then take the block to an engine builder who will bore it and put it back together obviously with new belts and seals
    Then again, you could take Mr Fandango's advice mixed in with this advice from Jimbo, so if your engine isn't smoking at all (including start-up) you could say the bores will be ok, but give them a thorough inspection and if ok, then forged rods and suitable shells and standard (original) pistons with fresh rings. Then as Gavin (Merc85) suggests replace the service items, pulleys, water pump, seals etc, and you should have a cracking engine for small money and you know everything should be great for years to come

    Current Volvo's 1995 854 Gul T-5R 1996 855 Olive T-5R 1997 855 Olive AWD 1999 V70R AWD and 2005 XC90 D5 AWD
    Previous Volvo's 1987 745 gle 1989 745 GL 1995 855 Olive GLE 2001 V70 p2
    My Ebay Items http://www.ebay.co.uk/usr/quik.connection

  3. The Following 4 Users Say Thank You to MoleT-5R For This Useful Post:

    Jamest5r (Monday 21st April 2014),merc85 (Monday 21st April 2014),oblark (Monday 21st April 2014),T5RPete (Monday 21st April 2014)

  4. #23
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    Quote Originally Posted by MoleT5-R View Post
    Then again, you could take Mr Fandango's advice mixed in with this advice from Jimbo, so if your engine isn't smoking at all (including start-up) you could say the bores will be ok, but give them a thorough inspection and if ok, then forged rods and suitable shells and standard (original) pistons with fresh rings. Then as Gavin (Merc85) suggests replace the service items, pulleys, water pump, seals etc, and you should have a cracking engine for small money and you know everything should be great for years to come
    That`s what I`ve done with mine
    Last edited by oblark; Monday 21st April 2014 at 20:53.

    1996 850 T5 AWD - Self tuned M4.4 ECU with COP`s, B5254T ( S60R internals in a 850 block ) ostrich 2.0 , VXR injectors @ 3.8 bar, K24 turbo with a 6+6 compressor wheel, 3.25" MAF, top mounted Dump Valve, RN Exhaust manifold, 3" downpipe with 200 cell cat, 2.75" Stainless exhaust, Brembo calipers, S60R brake discs, stainless RIP kit, 3" Throttle body,

  5. #24
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    Quote Originally Posted by T5RPete View Post
    Thanks for the suggestion, but I have absolutely no idea what that means...



    Ahh, right, okay then. My aim is about 320-330 bhp, so no silly high figures!

    So what else will I NEED then?
    GW's S60 T5
    Volvo ABS ECU Repair
    Join my projecteers tribe - Old Volvos Never Die - They just get faster.

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  6. #25
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    a 19t just isn't laggy enough
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    Quote Originally Posted by oblark View Post
    That`s what I`ve done with mine
    oh yeh, you had my old RN crank didn't you?

  7. #26
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    Quote Originally Posted by p fandango View Post
    oh yeh, you had my old RN crank didn't you?
    Yeap

    1996 850 T5 AWD - Self tuned M4.4 ECU with COP`s, B5254T ( S60R internals in a 850 block ) ostrich 2.0 , VXR injectors @ 3.8 bar, K24 turbo with a 6+6 compressor wheel, 3.25" MAF, top mounted Dump Valve, RN Exhaust manifold, 3" downpipe with 200 cell cat, 2.75" Stainless exhaust, Brembo calipers, S60R brake discs, stainless RIP kit, 3" Throttle body,

  8. #27
    Senior Member
    Still more fettling needed,
    will it never end?
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    Quote Originally Posted by Wobbly Dave View Post
    GW's S60 T5
    But that's only got about 310-315 bhp.

  9. #28
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    Still more fettling needed,
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    stribo's Avatar
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    You could go Dean's (WoodyT5) route, do all the supporting mods, get a decent map, and leave the internals standard.

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  11. #29
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    Quote Originally Posted by MoleT5-R View Post
    Then again, you could take Mr Fandango's advice mixed in with this advice from Jimbo, so if your engine isn't smoking at all (including start-up) you could say the bores will be ok, but give them a thorough inspection and if ok, then forged rods and suitable shells and standard (original) pistons with fresh rings. Then as Gavin (Merc85) suggests replace the service items, pulleys, water pump, seals etc, and you should have a cracking engine for small money and you know everything should be great for years to come
    Yup, looking at it, I think this is pretty much what i'm going to do. If I was looking to really push the boat out on the BHP side of things, i'd go with the rebore and larger pistons, but for a safe and steady all-day-long 320 I think the standard should be fine.

    That and it means i'll be able to get it done sooner. Hopefully within the next 12 months for engine, turbo, fmic, suspension, LSD, then onto LPG conversion and saving for paint...

  12. #30
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    Quote Originally Posted by T5RPete View Post
    Yup, looking at it, I think this is pretty much what i'm going to do. If I was looking to really push the boat out on the BHP side of things, i'd go with the rebore and larger pistons, but for a safe and steady all-day-long 320 I think the standard should be fine.

    That and it means i'll be able to get it done sooner. Hopefully within the next 12 months for engine, turbo, fmic, suspension, LSD, then onto LPG conversion and saving for paint...
    if the advice on the pistons is correct you will be miles inside the safety limit, so still have room to play with when you tire of 320 bhp.....lol

    Current Volvo's 1995 854 Gul T-5R 1996 855 Olive T-5R 1997 855 Olive AWD 1999 V70R AWD and 2005 XC90 D5 AWD
    Previous Volvo's 1987 745 gle 1989 745 GL 1995 855 Olive GLE 2001 V70 p2
    My Ebay Items http://www.ebay.co.uk/usr/quik.connection

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    T5RPete (Wednesday 23rd April 2014)


 

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