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  1. #81
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    Quote Originally Posted by theflyingbrick View Post
    wow thats a big difference!! just a little leak huh? glad you sorted it mate
    I`ve got to refit the greens and check the readings, if they stay at or near zero then I have to try my bin file to see if it was a leak or a corrupt bin file.

    All will be clear by the end of the weekend

    1996 850 T5 AWD - Self tuned M4.4 ECU with COP`s, B5254T ( S60R internals in a 850 block ) ostrich 2.0 , VXR injectors @ 3.8 bar, K24 turbo with a 6+6 compressor wheel, 3.25" MAF, top mounted Dump Valve, RN Exhaust manifold, 3" downpipe with 200 cell cat, 2.75" Stainless exhaust, Brembo calipers, S60R brake discs, stainless RIP kit, 3" Throttle body,

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    theflyingbrick (Tuesday 29th July 2014)

  3. #82
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    well ive got my fingers crossed mate


    full respray..plenty of body mods..comets..ray cat back noise pipe..decat and wrapped downpipe..me7 exhaust manifold..3" throttle body with ported inlet manifold..blue injectors..adjustable fuel reg..reverse intercooler pipework..19t..open cone air filter..255 fuel pump..m-r-p short shift..boost gauge..unknown remap..adjustable suspension..lightweight crank pulley..n/a cams..stripped out interior..and a heavy right foot

  4. #83
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    Cool, nice one!

    Another problem solved (hopefully). Its great to have all this experimentation otherwise we would never find these things out.

    Bring on the COP conversion!!
    1996 Olive Green 850 AWD - Follow the Project - Forged rods, 19T, big blue injectors, 960 TB, 3.25" MAF, Ostrich, 608 binary, arduino data display, active exhaust control with Focus RS tips, 320mm front brake conversion.
    1996 Nautic Blue 850 AWD - Failed its MOT, now it's a donor for the green thing.
    2004 Sapphire Black S60 D5 - The new daily hack.

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    oblark (Wednesday 30th July 2014)

  6. #84
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    Quote Originally Posted by Dangerous Dave View Post
    Cool, nice one!

    Another problem solved (hopefully). Its great to have all this experimentation otherwise we would never find these things out.

    Bring on the COP conversion!!
    Thanks,

    The ECU for the COP`s is being sent off shortly to have the resistors fitted

    1996 850 T5 AWD - Self tuned M4.4 ECU with COP`s, B5254T ( S60R internals in a 850 block ) ostrich 2.0 , VXR injectors @ 3.8 bar, K24 turbo with a 6+6 compressor wheel, 3.25" MAF, top mounted Dump Valve, RN Exhaust manifold, 3" downpipe with 200 cell cat, 2.75" Stainless exhaust, Brembo calipers, S60R brake discs, stainless RIP kit, 3" Throttle body,

  7. #85
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    Quote Originally Posted by oblark View Post
    Thanks,

    The ECU for the COP`s is being sent off shortly to have the resistors fitted
    Awesome

    Must get me a spare ecu, have some more playing to do when I get the time.
    1996 Olive Green 850 AWD - Follow the Project - Forged rods, 19T, big blue injectors, 960 TB, 3.25" MAF, Ostrich, 608 binary, arduino data display, active exhaust control with Focus RS tips, 320mm front brake conversion.
    1996 Nautic Blue 850 AWD - Failed its MOT, now it's a donor for the green thing.
    2004 Sapphire Black S60 D5 - The new daily hack.

  8. #86
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    Had a spare 5 minutes last night so I load on white/3.25 maf bin file and the LTFT_PL went mad, When I checked the maf table for that bin file I found that that the voltage to air flow where all over the place. So I made up a fresh white/3,25 maf bin file and loaded that on the car and the LTFT_PL where back down to almost zero so it looks like I`ve been using so corrupt maf table files. I spent a good few hours last night going through all the 3.25 maf bin files and deleting all the corrupt ones.

    Next step is to refit the greens and set them up so that the LTFT_PL is as close as possible to zero which I plan to do after work today as the weather for the weekend down here looks like it mite be a bit wet.

    Had a email from Maarten who has finished making/testing the box of tricks that will enable to log extra channels so I`ll be able to log, oil temp, oil pressure, fuel pressure, pre & post intercooler air temp and exhaust gas temp.

    1996 850 T5 AWD - Self tuned M4.4 ECU with COP`s, B5254T ( S60R internals in a 850 block ) ostrich 2.0 , VXR injectors @ 3.8 bar, K24 turbo with a 6+6 compressor wheel, 3.25" MAF, top mounted Dump Valve, RN Exhaust manifold, 3" downpipe with 200 cell cat, 2.75" Stainless exhaust, Brembo calipers, S60R brake discs, stainless RIP kit, 3" Throttle body,

  9. #87
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    Good news then

    I had a problem with a corrupt file which kept cutting out as soon as the car moved, would idle fine. Did a file comparison and found that the speed fuel cut was set to 0 so as soon as it detected a vehicle speed the engine died. God know how it got changed as I wouldn't even touch that setting. All good once that was found out.
    1996 Olive Green 850 AWD - Follow the Project - Forged rods, 19T, big blue injectors, 960 TB, 3.25" MAF, Ostrich, 608 binary, arduino data display, active exhaust control with Focus RS tips, 320mm front brake conversion.
    1996 Nautic Blue 850 AWD - Failed its MOT, now it's a donor for the green thing.
    2004 Sapphire Black S60 D5 - The new daily hack.

  10. #88
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    Well the green/3.25 maf was loaded on the car this morning and went for a drive to dyno at Gosport to rebilud the cooloing fan motor, then on to the breakers to get Grahams timing belt cover, logged the whole trip and I can report back that I`ve now set up the greens with the 3.25 maf

    Screen shot of the LTFT driving along the M27



    On to the next problem.......



    14 psi of boost at 3000rpm

    1996 850 T5 AWD - Self tuned M4.4 ECU with COP`s, B5254T ( S60R internals in a 850 block ) ostrich 2.0 , VXR injectors @ 3.8 bar, K24 turbo with a 6+6 compressor wheel, 3.25" MAF, top mounted Dump Valve, RN Exhaust manifold, 3" downpipe with 200 cell cat, 2.75" Stainless exhaust, Brembo calipers, S60R brake discs, stainless RIP kit, 3" Throttle body,

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    Dangerous Dave (Saturday 2nd August 2014)

  12. #89
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    Nice one
    Quote Originally Posted by oblark View Post
    On to the next problem.......

    14 psi of boost at 3000rpm
    Thats ok isn't it? From what I've read on the WothR website about 1bar at 3000rpm is ok/maximum. You got standard rods in?
    1996 Olive Green 850 AWD - Follow the Project - Forged rods, 19T, big blue injectors, 960 TB, 3.25" MAF, Ostrich, 608 binary, arduino data display, active exhaust control with Focus RS tips, 320mm front brake conversion.
    1996 Nautic Blue 850 AWD - Failed its MOT, now it's a donor for the green thing.
    2004 Sapphire Black S60 D5 - The new daily hack.

  13. #90
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    Quote Originally Posted by Dangerous Dave View Post
    You got standard rods in?
    Yeah, I`m running standard rods.

    I`ve found out that to overcome the boost at 3000 rpm I need to lower the TCV set point

    1996 850 T5 AWD - Self tuned M4.4 ECU with COP`s, B5254T ( S60R internals in a 850 block ) ostrich 2.0 , VXR injectors @ 3.8 bar, K24 turbo with a 6+6 compressor wheel, 3.25" MAF, top mounted Dump Valve, RN Exhaust manifold, 3" downpipe with 200 cell cat, 2.75" Stainless exhaust, Brembo calipers, S60R brake discs, stainless RIP kit, 3" Throttle body,

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    Dangerous Dave (Monday 4th August 2014),MoleT-5R (Monday 4th August 2014)

  15. #91
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    Pick the fuel rail up from the fabricators after they have welded a 1/8 bsp bung in the end and the extra logging device arrived from the Netherlands


    1996 850 T5 AWD - Self tuned M4.4 ECU with COP`s, B5254T ( S60R internals in a 850 block ) ostrich 2.0 , VXR injectors @ 3.8 bar, K24 turbo with a 6+6 compressor wheel, 3.25" MAF, top mounted Dump Valve, RN Exhaust manifold, 3" downpipe with 200 cell cat, 2.75" Stainless exhaust, Brembo calipers, S60R brake discs, stainless RIP kit, 3" Throttle body,

  16. #92
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    Quote Originally Posted by oblark View Post
    Pick the fuel rail up from the fabricators after they have welded a 1/8 bsp bung in the end and the extra logging device arrived from the Netherlands

    where does the extra channels box wire into Rob ??

    Current Volvo's 1995 854 Gul T-5R 1996 855 Olive T-5R 1997 855 Olive AWD 1999 V70R AWD and 2005 XC90 D5 AWD
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  17. #93
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    It just needs a live, ground and tapping into the K-line which I`ll either do in the ecu or by the OBD2 socket.

    1996 850 T5 AWD - Self tuned M4.4 ECU with COP`s, B5254T ( S60R internals in a 850 block ) ostrich 2.0 , VXR injectors @ 3.8 bar, K24 turbo with a 6+6 compressor wheel, 3.25" MAF, top mounted Dump Valve, RN Exhaust manifold, 3" downpipe with 200 cell cat, 2.75" Stainless exhaust, Brembo calipers, S60R brake discs, stainless RIP kit, 3" Throttle body,

  18. #94
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    Quote Originally Posted by oblark View Post
    It just needs a live, ground and tapping into the K-line which I`ll either do in the ecu or by the OBD2 socket.
    In your other thread, I've put how to wire in the OBD2 port




  19. #95
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    Quote Originally Posted by Pault5estate View Post
    In your other thread, I've put how to wire in the OBD2 port
    The thread about converting a obd1 car to run a obd2 ecu is for a mate who wants to see if it possible to do

    My 850 is obd2

    1996 850 T5 AWD - Self tuned M4.4 ECU with COP`s, B5254T ( S60R internals in a 850 block ) ostrich 2.0 , VXR injectors @ 3.8 bar, K24 turbo with a 6+6 compressor wheel, 3.25" MAF, top mounted Dump Valve, RN Exhaust manifold, 3" downpipe with 200 cell cat, 2.75" Stainless exhaust, Brembo calipers, S60R brake discs, stainless RIP kit, 3" Throttle body,

  20. #96
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    Quote Originally Posted by oblark View Post
    The thread about converting a obd1 car to run a obd2 ecu is for a mate who wants to see if it possible to do

    My 850 is obd2
    Was interesting, as you have an Ostrich!

    But, that is how you have to convert a pre-obd car

    (Mine is pre-obd)




  21. #97
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    Went to the local piston head meet this evening and it was an ideal time to try turning the boost down, so I loaded the TCV set points for 19T.
    Well I had to ring it`s neck to get 7psi of boost.
    So I loaded the TCV set points for 20G and she went like a rocket on 11 psi of boost, most of the time I ran out of road

    At 50% throttle I had, a maf voltage of 3.14v(5v max), 595kg/hr (1603kg/hr max) and a injector duty cycle of 57% still plenty of room for expansion

    1996 850 T5 AWD - Self tuned M4.4 ECU with COP`s, B5254T ( S60R internals in a 850 block ) ostrich 2.0 , VXR injectors @ 3.8 bar, K24 turbo with a 6+6 compressor wheel, 3.25" MAF, top mounted Dump Valve, RN Exhaust manifold, 3" downpipe with 200 cell cat, 2.75" Stainless exhaust, Brembo calipers, S60R brake discs, stainless RIP kit, 3" Throttle body,

  22. #98
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    Quote Originally Posted by oblark View Post
    Went to the local piston head meet this evening and it was an ideal time to try turning the boost down, so I loaded the TCV set points for 19T.
    Well I had to ring it`s neck to get 7psi of boost.
    So I loaded the TCV set points for 20G and she went like a rocket on 11 psi of boost, most of the time I ran out of road

    At 50% throttle I had, a maf voltage of 3.14v(5v max), 595kg/hr (1603kg/hr max) and a injector duty cycle of 57% still plenty of room for expansion
    Love it, and just on 11psi!

    Where did you get the setpoints for the different turbos from?
    1996 Olive Green 850 AWD - Follow the Project - Forged rods, 19T, big blue injectors, 960 TB, 3.25" MAF, Ostrich, 608 binary, arduino data display, active exhaust control with Focus RS tips, 320mm front brake conversion.
    1996 Nautic Blue 850 AWD - Failed its MOT, now it's a donor for the green thing.
    2004 Sapphire Black S60 D5 - The new daily hack.

  23. #99
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    This little bad boy arrived today .....



    Here is the oil temp sensor with its adapator to fit in the drain plug hole.



    Stared wiring the logging device in, the oil pressure sensor was fitted when I changed engines over.



    Hopefully the 2 thermocouples for the pre & post intercooler temps will arrive by the weekend and I can get them all wired in and running

    1996 850 T5 AWD - Self tuned M4.4 ECU with COP`s, B5254T ( S60R internals in a 850 block ) ostrich 2.0 , VXR injectors @ 3.8 bar, K24 turbo with a 6+6 compressor wheel, 3.25" MAF, top mounted Dump Valve, RN Exhaust manifold, 3" downpipe with 200 cell cat, 2.75" Stainless exhaust, Brembo calipers, S60R brake discs, stainless RIP kit, 3" Throttle body,

  24. #100
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    I think i'm the only idiot that cannot work out how to use tunerpro and motronic suite! Looking good tho Rob when you bringing her out or going to any meets?
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