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  1. #1
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    how a GWE exhaust silencer is built

    just incase anyone is intrested i thought id make a small post about how i build a silencer.

    so heres what i start with 6" x12" 1.5mm stainless tubing
    2 end caps with 2.5" holes in the end
    2meters of 12" wide acousta fill exhaust wadding
    12" 2.5" stainless perforated tube
    x1 GWExhaust tag



    next i wrap 2 meters of acousta fil wadding around the perforated tube and put the perforated tube and wadding into the outer tube



    now i tack weld the end plates to the out tube and a few tack on the perforated tube and end caps.



    i now go around and weld the end caps.




    and the finishing touch is the GWExhaust tag



    i forgot to mention. once the silencer is fitted to the car. the hot exhaust gases will melt the strands in the wadding. it then expands andd leaves no air pockets. this is the same stuff thats used in a lot of motorsport exhausts
    Last edited by graemewelch; Tuesday 29th October 2013 at 18:24.
    s60 2.4 t5 eibach springs,up rated rear anti roll bar, poly bushed wishbones, poly lower engine mount, fmic, bmc air filter, 3" decat, 2.5" stainless exhaust,hlm remap 328bhp,

  2. The Following 11 Users Say Thank You to graemewelch For This Useful Post:

    craigoodwood (Tuesday 29th October 2013),iancho (Wednesday 30th October 2013),jdavis (Wednesday 30th October 2013),M-R-P (Tuesday 29th October 2013),oblark (Tuesday 29th October 2013),partsforvolvos.com (Wednesday 30th October 2013),Rnash2002 (Tuesday 29th October 2013),smithy (Tuesday 29th October 2013),stribo (Tuesday 29th October 2013),Tomcat (Wednesday 30th October 2013),Wobbly Dave (Tuesday 29th October 2013)

  3. #2
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    Awesome work

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    graemewelch (Tuesday 29th October 2013)

  5. #3
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    V70 Graham's Avatar
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    Interesting to see how it all comes together.


    The Relentless Pursuit Of Perfection

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    graemewelch (Tuesday 29th October 2013)

  7. #4
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    228k and still not broke it!

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    bloody artform that.
    19t, greens, 3" inlet, 3" downpipe with race cat, V70R catback, autotech map...

    310.2bhp / 333ft/lb

    2016 Swedish Day UK "Best Modified Swede"
    SOLD

    Got an old discovery now.

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    graemewelch (Tuesday 29th October 2013)

  9. #5
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    looking to get MTE Map
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    Looks good Graeme
    Ex Police V70 T5 SE now scrapped.
    Daily driver V60 D3 R-design

    2004 C70 2.4T GT, modifications front strut brace, 19" Peg reps with white lettered tires.

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    graemewelch (Tuesday 29th October 2013)

  11. #6
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    Looks good. See you in the new year. I'm sure the other half won't notice that the car is absent and we are walking everywhere when we have our 'holiday' weekend up there.

    2011 Mercedes E63 AMG

    Previous:
    2001 BMW E39 M5, LeMans Blue, grey/black two tone leather ** 2014 XC60 D4 Bright Silver, Black leather, walnut ** 1999 C70 T5 ** 2003 V70R Flash Green/Nordkap - now my dad's "big green Astra Van" ** 1990 Lotus Elan M100 Se Turbo, Calypso Red ** 2001 S60 2.0T Silver ** 1986 Porsche 944 2.5 Lux ** 1982 Porsche 944 2.5 Lux ** Vauxhall Corsa 1.4 ** Vauxhall Nova - 993cc monster

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    graemewelch (Wednesday 30th October 2013)

  13. #7
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    Quote Originally Posted by Squirtydog View Post
    Looks good. See you in the new year. I'm sure the other half won't notice that the car is absent and we are walking everywhere when we have our 'holiday' weekend up there.
    looking forward to it
    s60 2.4 t5 eibach springs,up rated rear anti roll bar, poly bushed wishbones, poly lower engine mount, fmic, bmc air filter, 3" decat, 2.5" stainless exhaust,hlm remap 328bhp,

  14. #8
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    Ready for the weekend
    partsforvolvos.com's Avatar
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    very interesting, liking the GWE logo

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    graemewelch (Wednesday 30th October 2013)

  16. #9
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    Do you put the logo on the tail pipe too? So it's visible if you look for it.

    2011 Mercedes E63 AMG

    Previous:
    2001 BMW E39 M5, LeMans Blue, grey/black two tone leather ** 2014 XC60 D4 Bright Silver, Black leather, walnut ** 1999 C70 T5 ** 2003 V70R Flash Green/Nordkap - now my dad's "big green Astra Van" ** 1990 Lotus Elan M100 Se Turbo, Calypso Red ** 2001 S60 2.0T Silver ** 1986 Porsche 944 2.5 Lux ** 1982 Porsche 944 2.5 Lux ** Vauxhall Corsa 1.4 ** Vauxhall Nova - 993cc monster


 

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