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  1. #81
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    The piston rings arrived from Germany but the gasket/o rings didn`t

    The main brg bolts where torqued up then the piston/rods where fitted





    Watch this space as more to follow tomorrow

    1996 850 T5 AWD - Self tuned M4.4 ECU with COP`s, B5254T ( S60R internals in a 850 block ) ostrich 2.0 , VXR injectors @ 3.8 bar, K24 turbo with a 6+6 compressor wheel, 3.25" MAF, top mounted Dump Valve, RN Exhaust manifold, 3" downpipe with 200 cell cat, 2.75" Stainless exhaust, Brembo calipers, S60R brake discs, stainless RIP kit, 3" Throttle body,

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  3. #82
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    a 19t just isn't laggy enough
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    Quote Originally Posted by oblark View Post
    they look identical to ME7 short skirt pistons, what length rods you running?


  4. #83
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    The pistons came from 2 x V40 T4 2.0 litre

    The rods are 139.5 m/m long

    1996 850 T5 AWD - Self tuned M4.4 ECU with COP`s, B5254T ( S60R internals in a 850 block ) ostrich 2.0 , VXR injectors @ 3.8 bar, K24 turbo with a 6+6 compressor wheel, 3.25" MAF, top mounted Dump Valve, RN Exhaust manifold, 3" downpipe with 200 cell cat, 2.75" Stainless exhaust, Brembo calipers, S60R brake discs, stainless RIP kit, 3" Throttle body,

  5. #84
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    Here is a short video of the rebuild so far.....



    And here is a preview of what the sngine will look like when finished...


    1996 850 T5 AWD - Self tuned M4.4 ECU with COP`s, B5254T ( S60R internals in a 850 block ) ostrich 2.0 , VXR injectors @ 3.8 bar, K24 turbo with a 6+6 compressor wheel, 3.25" MAF, top mounted Dump Valve, RN Exhaust manifold, 3" downpipe with 200 cell cat, 2.75" Stainless exhaust, Brembo calipers, S60R brake discs, stainless RIP kit, 3" Throttle body,

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  7. #85
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    looking good. thought you might of went for a 3" down pipe
    s60 2.4 t5 eibach springs,up rated rear anti roll bar, poly bushed wishbones, poly lower engine mount, fmic, bmc air filter, 3" decat, 2.5" stainless exhaust,hlm remap 328bhp,

  8. #86
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    Quote Originally Posted by graemewelch View Post
    looking good. thought you might of went for a 3" down pipe
    It is a 3" down pipe

    1996 850 T5 AWD - Self tuned M4.4 ECU with COP`s, B5254T ( S60R internals in a 850 block ) ostrich 2.0 , VXR injectors @ 3.8 bar, K24 turbo with a 6+6 compressor wheel, 3.25" MAF, top mounted Dump Valve, RN Exhaust manifold, 3" downpipe with 200 cell cat, 2.75" Stainless exhaust, Brembo calipers, S60R brake discs, stainless RIP kit, 3" Throttle body,

  9. #87
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    Quote Originally Posted by oblark View Post
    It is a 3" down pipe

    sorry my mistake. at first glance i thought it was a straight flange. just thought after all the effort thats been put in why would he restrict it with a 2.5" exhaust. ill look closer next time befor opening my mouth
    s60 2.4 t5 eibach springs,up rated rear anti roll bar, poly bushed wishbones, poly lower engine mount, fmic, bmc air filter, 3" decat, 2.5" stainless exhaust,hlm remap 328bhp,

  10. #88
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    228k and still not broke it!

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    Liking the music off the video Rob, and the editing skills are coming on too

    Keep it up dude
    19t, greens, 3" inlet, 3" downpipe with race cat, V70R catback, autotech map...

    310.2bhp / 333ft/lb

    2016 Swedish Day UK "Best Modified Swede"
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    Got an old discovery now.

  11. #89
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    Quote Originally Posted by M-R-P View Post
    Liking the music off the video Rob, and the editing skills are coming on too

    Keep it up dude
    Wot he said, liking the video mate.


    The Relentless Pursuit Of Perfection

  12. #90
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    Still more fettling needed,
    will it never end?
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    Ooo, shiny, would look good in my C70.

  13. #91
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    Nice bit of Rob Zombie!! Cool vid mate, keep it coming I say!
    Factory White 855R : 2.5 Bottom End : Ported & Flowed Cylinder Head : TD04 19T Turbo
    VXR Injectors : ME7 Manifold : TWR Throttle Body : Blackbeast IC : AEM Progressive WI : Ferrita 3" Downpipe
    Milltek Cat-Back : BC BR Coilovers : IPD ARB : AP Racing Brakes : M56 & Gripper LSD

  14. #92
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    Good to see things kick started again, did (will) you hone the bores or is it all as removed?


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  15. #93
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    Keeping it looking stock
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    So is a new oil pump on the way as it's missing or just waiting for the gaskets set to turn up.

  16. #94
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    back by popular demard here is a update on the rebuild.

    The head was stripped down for the ports polished and to have valves cleaned and lapped in.
    It was then off to the dishwasher for a long hot wash ready for assembly today.

    New valve stem seals where fitted, I had to modify a valve spring compressor to get the valve springs out as they sit so far in the head.
    Timed up the N/A cams to inlet 2 degrees advance and exhaust 2 dgrees retard, turned the engine over gingerly through 2 revolution of the crank and all was ok





    Just need to get some seals for the turbo and a water pump then it`s finished

    1996 850 T5 AWD - Self tuned M4.4 ECU with COP`s, B5254T ( S60R internals in a 850 block ) ostrich 2.0 , VXR injectors @ 3.8 bar, K24 turbo with a 6+6 compressor wheel, 3.25" MAF, top mounted Dump Valve, RN Exhaust manifold, 3" downpipe with 200 cell cat, 2.75" Stainless exhaust, Brembo calipers, S60R brake discs, stainless RIP kit, 3" Throttle body,

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  18. #95
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    Looks great buddy well done mate

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    oblark (Sunday 26th January 2014)

  20. #96
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    looks fantastic! nice work!

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  22. #97
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    That is looking fantastic Rob.
    Factory White 855R : 2.5 Bottom End : Ported & Flowed Cylinder Head : TD04 19T Turbo
    VXR Injectors : ME7 Manifold : TWR Throttle Body : Blackbeast IC : AEM Progressive WI : Ferrita 3" Downpipe
    Milltek Cat-Back : BC BR Coilovers : IPD ARB : AP Racing Brakes : M56 & Gripper LSD

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    oblark (Sunday 26th January 2014)

  24. #98
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    Looking good mate, shouldn't be too long now before it's all done.


    The Relentless Pursuit Of Perfection

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    oblark (Sunday 26th January 2014)

  26. #99
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    Very nice keep the good work up

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    oblark (Sunday 26th January 2014)

  28. #100
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    228k and still not broke it!

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    Big shiny thingy

    It'll look great in a modified Honda 400-4 frame
    19t, greens, 3" inlet, 3" downpipe with race cat, V70R catback, autotech map...

    310.2bhp / 333ft/lb

    2016 Swedish Day UK "Best Modified Swede"
    SOLD

    Got an old discovery now.


 

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