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  1. #1
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    Project P.M.C (Poor Mans Cossie)

    Well even though progress is exceptionally slow I think its about time I started my Project Thread, So here goes...
    The idea is to throw a 2.3 T5 engine into a Sierra Sapphire and then use it for trackdays, Drag racing & a bit of drifting if it holds together lol.

    This is my first ever project I've never done anything like this before and I'm basically just making it up as I go along.

    Engine with be pretty much standard to start with with the exception of a 16T, Blues and an off the shelf map however I don't imagine its going to weigh
    much so it should be a bit lively.
    Engine aside basically I'm looking at making it light, rigid and getting it to handle well, so two lightweight buckets, no other interior, a few braces and some
    all new suspension is on the cards ..... when I manage to get the engine in.

    It's a 1989 Manual 1.8LX Sapphire with no power steering and electric nothing lol bought it for £600 which I don't think is much of a bargain but prices for
    these do seem to be creeping up.

    Here's how it looked when I got it home a couple of months ago..





    Not in great condition but seen worse can't really argue seeing as it was made in 1989

    After a week or two of poking it about I got round to stripping the interior, Still the odd bit left behind that I haven't got round to yet.


    The current Interior consists of:
    A steering wheel, Interior mirror and 3 pedals lol

    For no real reason other than I felt like it at the time I decided to remove the rear door handles and fill them


    Which resulted in my neighbours cars getting dusty... oops!
    However I'm not sure I like the filled look so may replace the doors for ones with handles again

    Then I started removing the engine but I haven't got a hoist so just started pulling bits off



    That's all for the minute will update as and when something interesting happens.

    Cheers
    Dave
    Currently driving a BMW 318 because it was cheap

  2. #2
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    5 pot heart of a Volvo
    T5frankie's Avatar
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    good luck with this mate

  3. #3
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    Quote Originally Posted by t5frankie View Post
    good luck with this mate
    Cheers I think im going to need it lol
    Currently driving a BMW 318 because it was cheap

  4. #4
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    At the end of the day its only nuts and bolts and a bit of welding Good Luck.


    T35, 556Nm/410lbft & 361BHP/317WHP

  5. #5
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    Owner of Project VolVaxo

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    Good luck mate look forward to another volvo project should shock a few people lol

  6. #6
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    you know my views on this


    full respray..plenty of body mods..comets..ray cat back noise pipe..decat and wrapped downpipe..me7 exhaust manifold..3" throttle body with ported inlet manifold..blue injectors..adjustable fuel reg..reverse intercooler pipework..19t..open cone air filter..255 fuel pump..m-r-p short shift..boost gauge..unknown remap..adjustable suspension..lightweight crank pulley..n/a cams..stripped out interior..and a heavy right foot

  7. #7
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    Quote Originally Posted by Jamest5r View Post
    At the end of the day its only nuts and bolts and a bit of welding Good Luck.
    You make it sound so easy lol but your right.

    Quote Originally Posted by hybriduno View Post
    Good luck mate look forward to another volvo project should shock a few people lol
    Cheers mate won't be quite as well built as yours though

    Quote Originally Posted by theflyingbrick View Post
    you know my views on this
    Your probably more capable of a project like this than i am, now quit your moaning lol.
    Anyway you'll be more than welcome to take it for spin when its finished mate.
    Currently driving a BMW 318 because it was cheap

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    Nice project but I would redblock it a lot easier too .but I would say that lol

  9. #9
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    Still more fettling needed,
    will it never end?
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    Looking good so far mate, will watch this with interest.

  10. #10
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    Quote Originally Posted by smithy View Post
    Nice project but I would redblock it a lot easier too .but I would say that lol
    I did think about it but T5's are everywhere and i do like the 5 pot sound
    Currently driving a BMW 318 because it was cheap

  11. #11
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    your mars a welder

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    got my vote , proper cool this , smithy a yb would be the easyest route as they camewith them in anyways , or a 24v boa but i likes the sound of a 5pot in a saph , theres a mk1 sierra with a turbo m50 bmw engine in somewhere on youtube .

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    I agree the ford engine would easier but if you wanted to use a Volvo engine that's all I'm saying

  13. #13
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    Went out to fit my smoked rear lights today kindly given to me by my slightly jealous mate 'TheFlyingBrick'...



    Looks nice however when i went to do the right hand one i discovered that i had 2 left lights and no right one lol
    They've been sitting in my front room for ages and i never checked now ... oh well ebay to the rescue
    Currently driving a BMW 318 because it was cheap

  14. #14
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    wait a minute...did i give to left ones??? if i did i never realised mate!!!


    full respray..plenty of body mods..comets..ray cat back noise pipe..decat and wrapped downpipe..me7 exhaust manifold..3" throttle body with ported inlet manifold..blue injectors..adjustable fuel reg..reverse intercooler pipework..19t..open cone air filter..255 fuel pump..m-r-p short shift..boost gauge..unknown remap..adjustable suspension..lightweight crank pulley..n/a cams..stripped out interior..and a heavy right foot

  15. The Following User Says Thank You to theflyingbrick For This Useful Post:

    craigoodwood (Saturday 12th January 2013)

  16. #15
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    ha ha i told you some mug would have those 2 left hand lights without noticing.......................ha ha pmsl
    "dare to be different"

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    theflyingbrick (Friday 17th August 2012)

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    Quote Originally Posted by t5steve View Post
    ha ha i told you some mug would have those 2 left hand lights without noticing.......................ha ha pmsl

    pmsl i wouldnt mind but what the hell was i doing with two leftys?? and where are the right hand ones??


    full respray..plenty of body mods..comets..ray cat back noise pipe..decat and wrapped downpipe..me7 exhaust manifold..3" throttle body with ported inlet manifold..blue injectors..adjustable fuel reg..reverse intercooler pipework..19t..open cone air filter..255 fuel pump..m-r-p short shift..boost gauge..unknown remap..adjustable suspension..lightweight crank pulley..n/a cams..stripped out interior..and a heavy right foot

  19. #17
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    Not sure why you had two lefties mate lol never mind the one I've got on looks nice psml
    Currently driving a BMW 318 because it was cheap

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    Quote Originally Posted by Dave86 View Post
    Not sure why you had two lefties mate lol never mind the one I've got on looks nice psml

    ahh man im sorry...ill dig the shed out today and have a look mate,my missus reckons i had 2 sets so that might explain the 2 leftys.....but she aint got a clue whats in the shed so dont hold your breath pmsl


    full respray..plenty of body mods..comets..ray cat back noise pipe..decat and wrapped downpipe..me7 exhaust manifold..3" throttle body with ported inlet manifold..blue injectors..adjustable fuel reg..reverse intercooler pipework..19t..open cone air filter..255 fuel pump..m-r-p short shift..boost gauge..unknown remap..adjustable suspension..lightweight crank pulley..n/a cams..stripped out interior..and a heavy right foot

  21. #19
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    That's alright mate no worries left me know if u find one
    Currently driving a BMW 318 because it was cheap

  22. #20
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    Quote Originally Posted by theflyingbrick View Post
    ahh man im sorry...ill dig the shed out today and have a look mate,my missus reckons i had 2 sets so that might explain the 2 leftys.....but she aint got a clue whats in the shed so dont hold your breath pmsl
    it won't matter if you find the other set because they are both right hand side...........................only you could buy 1 set of left hand lights and 1 set of right hand lights..................thought you were more intelligent than that lee......................
    "dare to be different"

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    theflyingbrick (Sunday 19th August 2012)


 

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