£200 Labour
£330 Lightened SMF
£100 Clutch
£110 Slave
£11.87 flywheel bolts
£6 clutch cover bolts
£36 oil
£20 rear main oil seal.
£813.87
Top notch job. I did get lucky with the price of the clutch on ebay.
£200 Labour
£330 Lightened SMF
£100 Clutch
£110 Slave
£11.87 flywheel bolts
£6 clutch cover bolts
£36 oil
£20 rear main oil seal.
£813.87
Top notch job. I did get lucky with the price of the clutch on ebay.
2005 S60 T5 - Remapped 321BHP
M-R-P (Friday 1st June 2012)
MattM (Friday 1st June 2012)
Martin,I rang my local clutch specialist in luton "universal clutches"....most interesting!!
They,be never had to change a dmf on a petrol p2....only on a d5!!
Price for my s60 2.4 T S.......£418.92!!!!!!!
I've had 2 done by this outfit in the past and cannot fault their work.
They reckon if its the later clutch...30 quid more!!
Oh,and same day turn around!!
I AWAIT MY PROBING
M-R-P (Friday 1st June 2012)
Interesting, however, there's a few factors they may not have considered...
The car had a new clutch at 50k but there's nothing on the plod service sheet about the DMF and she's now at 190k. The car was a motorway traffic car that was worked hard (blew it's exhaust manifold gasket when it was 3 years old)
I'll try to get a video/audio of the dmf chirping away oh and if the chirping isn't enough, there's the shuddering.
I'm not doubting the abilities of your guys Shane, I recon they probably haven't seen one like mine
19t, greens, 3" inlet, 3" downpipe with race cat, V70R catback, autotech map...
310.2bhp / 333ft/lb
2016 Swedish Day UK "Best Modified Swede"
SOLD
Got an old discovery now.
local-looney (Friday 1st June 2012)
I thought the genuine volvo clutch kit was £400 +?
I'm not sure, I got a genuine one off ebay for £100 delivered
When Tim took my DMF out he said it was 80-90% through it's life at 57k miles.
2005 S60 T5 - Remapped 321BHP
Ok, genuine LUK clutch will be here today, LUK slave will arrive next week as will the lightened flywheel total cost for parts... £518
Watch this space...
19t, greens, 3" inlet, 3" downpipe with race cat, V70R catback, autotech map...
310.2bhp / 333ft/lb
2016 Swedish Day UK "Best Modified Swede"
SOLD
Got an old discovery now.
p fandango (Wednesday 13th June 2012)
so you doing a self fit?
It's worth changing the rear main oil seal when doing the slave too.
2005 S60 T5 - Remapped 321BHP
19t, greens, 3" inlet, 3" downpipe with race cat, V70R catback, autotech map...
310.2bhp / 333ft/lb
2016 Swedish Day UK "Best Modified Swede"
SOLD
Got an old discovery now.
That was my thoughts when I had mine done last July/August....I bit the bullet and got it done by my trusted local independent...it has been faultless (touch-wood) ever since
I've read enough stories about cars stuck on drives with guts hanging out when a part doesn't fit or another part is found to be needed halfway through a job.
K U dmf replacement. 6.75 kg
19t, greens, 3" inlet, 3" downpipe with race cat, V70R catback, autotech map...
310.2bhp / 333ft/lb
2016 Swedish Day UK "Best Modified Swede"
SOLD
Got an old discovery now.
i think everyone changes rear seal, i bet slave cylinder is expensive
19t, greens, 3" inlet, 3" downpipe with race cat, V70R catback, autotech map...
310.2bhp / 333ft/lb
2016 Swedish Day UK "Best Modified Swede"
SOLD
Got an old discovery now.
That`s the reason i bought my pre ME7 V70 , no ETM or DMS or Internal Slave or VVT.
My 2001 S40 1.8 with DMS drives or sounds no different when using the clutch to my `97 V70
Martin are you sure the chirping is the DMS and not the clutch thrust bearing?
I get an odd chirp when letting up the clutch very very slow, which is my release bearing.
Before you just strip it down for replacement the clutch pedal will pulse and also some vibration as the DMF material gets flung off around the bellhousing and causes imbalance. To confirm it is the DMS when the starter motor is removed you will see all that material around where the pinion on the starter is and it can jam it.
Mercedes C320CDI Sport Estate 3 litre V6 7 Gear Auto
Remap 290bhp 628Nm torque @ 1600revs 45.1mpg
I've been toying with this possibility for a while. Until I get a video, I'm gonna try to describe it...
When you pull from a rolling start, in the wrong gear you get a shudder, you get it in most cars, it's the car's way of telling you to cog it down a gear. With each pulse of that shudder, I get a chirp (a lot like that of a pied wagtail) which continues until the shudder stops. It's audible with the windows closed and turns heads in the high street lol.
I have to presume the DMF is shot as it's done almost 190k miles, 123k of which were plod abuse.
I'm getting no vibration other than a shudder when I pull away and I think that's what's left of the clutch.
I've read somewhere that although bits of the DMF haven't fallen off, the internal gubbins could be shot anyway.
Last edited by M-R-P; Wednesday 13th June 2012 at 13:46.
19t, greens, 3" inlet, 3" downpipe with race cat, V70R catback, autotech map...
310.2bhp / 333ft/lb
2016 Swedish Day UK "Best Modified Swede"
SOLD
Got an old discovery now.
Martin does the T5 have the little plastic plug/bung in the bellhousing area? that everyone with D5s replace while it is apart for the clutch job.
The OEM plastic ones are known to leak, pop out....all over the nice new clutch and flywheel.
The replacement is a Genuine Volvo part, it is a little metal one and costs nothing (iirc it was literally a few pence)
Harvey (Wednesday 13th June 2012)
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