As most of you know the cooling system was pressurising on my S40 T4, suspected head gasket failure. I had a big boost spike. My mate had a spare 3 hours in his workshop so thought we'd start it.
On removal of the head we found the gasket was leaking between cylinder 2 and the wet liner. The reason for failure was probably more to do with the fact that when the engine was built by SW Autos fitted a 2.0 headgasket to a 1.9 bottom end!! The bore on the failed gasket was 84.9mm and the new correct one was close to 82mm. They did the same on Ashoks T4 and his HG also blew. The plugs are a nice light brown colour and the head looks like it's been running rich more than lean.
We inspected the head and found that it has had a lot of porting work done and it looks like a nice job. The valve clearances need doing though so for ease and speed I'm fitting a standard head as I have a spare degreased, painted and refaced one ready to drop in. If anyone fancies a worked head let me know!
The bores still have the original honing marks which is very promising. Also the head has an ARP stud and nut kit fitted which are very nice indeed. No need for the £40 worth of headbolts I bought then! Doh.
A few pics
Nice clean newly painted bits. And new -34 actuator ready to fit
Head waiting to be removed
Head work on inlet ports
It failed on number 2. See damage and carbon on the fire ring and liner
Mate ESCOS GT30!
Mates G40
Mates Series 1
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