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  1. #1
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    Volvo s40 t5 project info

    Hi again to everyone who was interested in my project.
    VOLVO S40 T5 MK2 GEARTRONIC
    here is a list of the completed work so far:
    FULL STAINLESS EXHAUST WITH 3" DOWNPIPE & SPORTS CAT
    18" TEAM DYNAMIC WHEELS
    STAINLESS BRAIDED BRAKE LINES
    DRILLED & GROVED DISCS FRONT & REAR
    RED STUFF BRAKE PADS
    LOWERING SPRINGS
    EXTRA OIL COOLER ON GEARBOX
    GARRETT INTERCOOLER
    GGR CAIS MASSIVE LOW RESISTANCE AIR INTAKE SYSTEM
    CR HYBRID TURBO
    FORGE ACTUATER
    FORGE BLOW OFF VALVE
    412cc FUEL INJECTORS (thinking of going to 550cc)
    IRIDIUM SPARKPLUGS
    WALBRO UPRATED FUEL PUMP
    ECU FLASH & ADDITIONAL SOFTWARE "AET MOTORSPORT - WAKEFIELD"
    AUTOBOX SOFTWARE UPGRADE.
    power currently stands at 350bhp & 418lb torque

    will upload some pictures as soon as i can and keep you updated on the stuff i have done!!!
    Last edited by nosh; Wednesday 30th November 2011 at 22:14.

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    lance (Wednesday 30th November 2011),t5_monkey (Tuesday 29th November 2011)

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    mate it sounds like a bit of a animal allready
    now you see me OPPS now ya dont lololol

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    nosh (Tuesday 29th November 2011)

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    Sounds like a good set of mods you got there...should be some serious power!

    I need a 3" decat downpipe (used) if anybody has one!

    Cheers and good luck!

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    nosh (Tuesday 29th November 2011)

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    yeah mate, shes a beast!!!!
    money permitting theres still alot more to come.

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    not quite there yet but currently running at 350bhp & 418lb torque

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    Hey Nosh....

    I hate you as I may no longer have the coolest S40 T5 on here!! (if I ever did that was )

    awesome specs What turbo are you running on it? Is it an Owens development stock one... or the one off the Focus RS or something different?

    Where'd you get it custom mapped? ... and who did the mods, was it one garage ?

    Get your suspension sorted out!

    Mines got:

    - EST Strut Brace
    - Bilstein B8's (Makes a massive difference)
    - Megan adjustable rear camber arms
    - IPD Rear Roll bar (again huge difference in handling)
    - Braided Brake lines
    - Brand New Top Mounts (better feel and lighter more accurate steering)

    - Full Powerflex Polybushing Front and Rear < Totally transforms the car!

    I thought the handling was OK before I got all that stuff done, but to be honest the handling and ride was utter pisch compared to now it handles like it's on rails and then some.

    Yours will be unstoppable with the right suspension mods and all that power oh and Post up some more pics!!

    Are your wheels like this per chance?



    Oh and have you run in down the 1/4 mile yet ?!
    Last edited by t5_monkey; Tuesday 29th November 2011 at 23:09.

    BSR stage 3, BSR Stainless Exhaust, Vibratechnics gearbox Mount, OZ 17" Superturismo Alloys, Bell FMIC, LED Side lights, LED interior Lights, Tinted Windows, Eibach Sports Springs, K&N Air Intake, 3" Sports Cat and Downpipe, Debadged, EST Strut Brace, EST Grille, Black Moose Stickers, Bilstein B8 Dampers, Fully Polybushed, CC3 all round, CF Wingmirrors
    Release the Monkey inside of you >>> Trunk Monkey

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    alright mate,
    still trying to work this site out...im not entirely thick but how do i post more pics???
    the remap & software was done by AET MOTORSPORTS and its a CR HYBRID TURBO...
    the modifications have mostly been done by my local mechanic (my mate) a bit here and a bit there if you know what i mean..
    lol..no we havent got the same wheels but they are similar!!!
    its on lowering springs at the moment but i am looking into coilovers as the roads in sheffield are crap!!! ... i have been looking at the poly bushes for a while..what are they like do they make much difference??
    ive also been trying to get hold of a strut brace etc but the only place i can find one is malaysia and they cant get it to me untill febuary, where did you get yours??

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    no i havent had a chance to take it on the track yet but i am hopeing to get a performace box for crimbo (if im lucky)

  13. #9
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    If you are interested check out my WD40 event in February. Sounds like an v. interesting car
    Volvo ABS ECU Repair
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    sounds good!
    1995 854 t5r

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    Nice spec looking forward to seeing some pic's..


    Monkey, your ride is still cool


    Gun Metal Grey - Volvo 850R - Saloon
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    Quote Originally Posted by nosh View Post
    alright mate,
    still trying to work this site out...im not entirely thick but how do i post more pics???
    the remap & software was done by AET MOTORSPORTS and its a CR HYBRID TURBO...
    the modifications have mostly been done by my local mechanic (my mate) a bit here and a bit there if you know what i mean..
    lol..no we havent got the same wheels but they are similar!!!
    its on lowering springs at the moment but i am looking into coilovers as the roads in sheffield are crap!!! ... i have been looking at the poly bushes for a while..what are they like do they make much difference??
    ive also been trying to get hold of a strut brace etc but the only place i can find one is malaysia and they cant get it to me untill febuary, where did you get yours??
    Hey mate, thanks - I'll check AET and CR out.

    For bad roads... get 17" wheels, I'm on OZ and they are WAY better ride wise than 18 (and dynamically).

    Polybush - make a difference? ££££ aye! mine felt awesome when I got em done, dead tight, accurate, handles like a demon - that was my last mod. Also get your top mounts done if you've done more than 50k, MAF and FPS also wear out after about 50k.

    Also get the IPD rear roll bar and Bilstein B8 shocks - Basically I thought mine handled OK till I got the suspension mods and I realized why everyone said volvos were crap and raved about CTR's, Golf GTI's etc!

    Performance is good... but get the suspension sorted and it will FEEL awesome ALL of the time even when you're not gunning it.

    Coilover may be a bit hard for the roads, especially if you're running 18's.

    Strut brace - EST item from IPDusa IIRC - not cheap but worth it.

    Is yours on a standalone ECU or did they remap the unit in there ?

    What tyres are you running? Only ones I've found that cope well are Conti Sport Contact 3.

    To post pics... get a photobucket account, and then upload them there, it gives u a link to copy and post which put the pic up here
    Last edited by t5_monkey; Wednesday 30th November 2011 at 23:47.

    BSR stage 3, BSR Stainless Exhaust, Vibratechnics gearbox Mount, OZ 17" Superturismo Alloys, Bell FMIC, LED Side lights, LED interior Lights, Tinted Windows, Eibach Sports Springs, K&N Air Intake, 3" Sports Cat and Downpipe, Debadged, EST Strut Brace, EST Grille, Black Moose Stickers, Bilstein B8 Dampers, Fully Polybushed, CC3 all round, CF Wingmirrors
    Release the Monkey inside of you >>> Trunk Monkey

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    Quote Originally Posted by Wobbly Dave View Post
    If you are interested check out my WD40 event in February. Sounds like an v. interesting car
    yeah up for any volvo meets....when & where is your wd40 meet???

  19. #14
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    Suprisingly enough it is in the Meetups folder...

    http://www.vpcuk.org/forums/showthread.php?t=38763
    Volvo ABS ECU Repair
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    i have a set of volvo s40 european headlights for sale if anyone is interested......

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    You figured out how to get photos up yet mate?!

    I'm down your way this next weekend BTW Fancy a mini meet ?

    BSR stage 3, BSR Stainless Exhaust, Vibratechnics gearbox Mount, OZ 17" Superturismo Alloys, Bell FMIC, LED Side lights, LED interior Lights, Tinted Windows, Eibach Sports Springs, K&N Air Intake, 3" Sports Cat and Downpipe, Debadged, EST Strut Brace, EST Grille, Black Moose Stickers, Bilstein B8 Dampers, Fully Polybushed, CC3 all round, CF Wingmirrors
    Release the Monkey inside of you >>> Trunk Monkey

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    Im keeping my fingers crossed that this upload works....here goes

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    Talking

    Quote Originally Posted by t5_monkey View Post
    You figured out how to get photos up yet mate?!

    I'm down your way this next weekend BTW Fancy a mini meet ?
    alright mate,
    have uploaded some photos for you to have a gander at....
    where abouts are you going to next weekend ??? ...yep would be up for a mini meet what day were you thinking as we are working saturday but will be about all day sunday/monday.

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    Quote Originally Posted by nosh View Post
    alright mate,
    have uploaded some photos for you to have a gander at....
    where abouts are you going to next weekend ??? ...yep would be up for a mini meet what day were you thinking as we are working saturday but will be about all day sunday/monday.
    Looks awesome!

    Sunday is a possibility - Let's swap mobiles on PM and I'll text you the day before see if you're free.

    It does mean I may have to clean mine too ! which is a PITA.

    Would love to have a passenger ride in yours to see what the power is like... I think you'll like the handling and suspension mods on mine

    BSR stage 3, BSR Stainless Exhaust, Vibratechnics gearbox Mount, OZ 17" Superturismo Alloys, Bell FMIC, LED Side lights, LED interior Lights, Tinted Windows, Eibach Sports Springs, K&N Air Intake, 3" Sports Cat and Downpipe, Debadged, EST Strut Brace, EST Grille, Black Moose Stickers, Bilstein B8 Dampers, Fully Polybushed, CC3 all round, CF Wingmirrors
    Release the Monkey inside of you >>> Trunk Monkey


 

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