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    Alternator voltage output too high

    Last week I had flat batteries. I took out the alternator and changed the voltage regulator for a new one (not bosch, a copy)(how-to coming).
    Car is running happily. No more flat batteries however the alternator is knocking out 16.5v.
    Clearly this is wrong.
    Why?
    Dodgy batch of voltage regs?

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    Don't know, but I've heard that over-voltage can fry components in these cars quicker than you can say "OH SH*T". Best get it checked out soonest and not drive it until it's sorted IMHO. Good luck!
    Alastair
    Current: 2009 Cayenne GTS and a 2016 Prius IV... yes.
    Previous Volvos: 2009 V50 D5 R-Design, 2005 V70R, 2001 V70 T5, 2001 S40 T4, 2x 1999 S40 T4, 2003 V40 T4, 1999 V70 T5, 1996 854 T5 & 855 T5, 1995 855 T5, and a 480...
    Previous other stuff: Saxo Turbo, 2004 996 C4S, 2008 Z4M, 2001 Yaris T-Sport, 2002 S2000 Mugen, and a 1999 Evo VI



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    sounds like it... should be kicking out 14.9V (is it 14.9????... It's so long I can't remember..)


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    14.5v

    The general concensus is the reg is faulty. Supplier are ordering a new one.
    I am just worried about what happens if that doesnt fix it!

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    Quote Originally Posted by Baj View Post
    14.5v

    The general concensus is the reg is faulty. Supplier are ordering a new one.
    I am just worried about what happens if that doesnt fix it!
    ahh... it's been a while... I must be getting old or something..


    Current Garage:
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    1997 855 T5 S - stripped to 1300kgs gross weight - 14.2sec qtr(rank 17*)
    2001 V40 T4 SE - 14.199@100.15MPH - Hybrid Turbo/VXR injectors and DeCat(Rank 15*)
    *Data Sept 2013
    Any Stuff For Sale - check out my Ebay link

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    The voltage can be regulated by using a Zener diode.

    Ofcourse this is if the problem still occours
    Bubba

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    Hereforth lyeth a lesson:
    After taking the car apart, getting a new voltage reg, rebuilding the car, testing the voltage reg, finding it duff, taking the car apart, getting a replacement new voltage reg, rebuilding the car, testing the voltage reg, finding it duff again showing 17v - I spoke to my father, an engineer of long pedigree.
    "In engineering," he said "if things are not going as expected you need to start back at the basics with what you know. Test the battery with the meter and anything else with a known voltage. It is 99% likely that it is not the problem but it could be your multimeter is broken. We used to use analogue meters which stood up to electrical fluctuations and odd waveforms better than the digital ones do."
    So I checked the battery without the engine running: 13.5v. A little high but not out of the realms of possibility.
    I then checked the missus' 1.3 fiesta. Well I never. Her little 4 amp alternator is kicking out 16.5v (according to my meter)
    I guess that would explain why my car is running fine and no bulbs had blown :/

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    frostytel's Avatar
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    Quote Originally Posted by Baj View Post
    Hereforth lyeth a lesson:
    After taking the car apart, getting a new voltage reg, rebuilding the car, testing the voltage reg, finding it duff, taking the car apart, getting a replacement new voltage reg, rebuilding the car, testing the voltage reg, finding it duff again showing 17v - I spoke to my father, an engineer of long pedigree.
    "In engineering," he said "if things are not going as expected you need to start back at the basics with what you know. Test the battery with the meter and anything else with a known voltage. It is 99% likely that it is not the problem but it could be your multimeter is broken. We used to use analogue meters which stood up to electrical fluctuations and odd waveforms better than the digital ones do."
    So I checked the battery without the engine running: 13.5v. A little high but not out of the realms of possibility.
    I then checked the missus' 1.3 fiesta. Well I never. Her little 4 amp alternator is kicking out 16.5v (according to my meter)
    I guess that would explain why my car is running fine and no bulbs had blown :/
    That'll be a duff meter then lol ... get it calibrated
    850 T5 ESTATE,SOARER V8,fitted strut brace,k&n cone filter v70 rear lights, new front lights and grill


 

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