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  1. #461
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    228k and still not broke it!

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    Me too and I've only seen it in pictures lol.
    19t, greens, 3" inlet, 3" downpipe with race cat, V70R catback, autotech map...

    310.2bhp / 333ft/lb

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  2. #462
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    Nice one Dave!

    Love the pic Perhaps some kind of electric shock method instead of the accelerator 'stick'?
    1996 Olive Green 850 AWD - Follow the Project - Forged rods, 19T, big blue injectors, 960 TB, 3.25" MAF, Ostrich, 608 binary, arduino data display, active exhaust control with Focus RS tips, 320mm front brake conversion.
    1996 Nautic Blue 850 AWD - Failed its MOT, now it's a donor for the green thing.
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  3. #463
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    Quote Originally Posted by Wobbly Dave View Post

    I have decided therefore to forego horsepower in the meantime & use manpower instead
    Attachment 17332

    Just need to install the accelerator stick through the firewall.
    Best place for Tom.. In a caged environment!!!

  4. #464
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    Quote Originally Posted by bomb192uk View Post
    Nice one Dave!

    Love the pic Perhaps some kind of electric shock method instead of the accelerator 'stick'?
    I see - sticking with the electronic rather than the manual throttle.
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    Dangerous Dave (Thursday 25th October 2012)

  6. #465
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    Yep, though the software update might cost a bit...
    1996 Olive Green 850 AWD - Follow the Project - Forged rods, 19T, big blue injectors, 960 TB, 3.25" MAF, Ostrich, 608 binary, arduino data display, active exhaust control with Focus RS tips, 320mm front brake conversion.
    1996 Nautic Blue 850 AWD - Failed its MOT, now it's a donor for the green thing.
    2004 Sapphire Black S60 D5 - The new daily hack.

  7. #466
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    Box of Turbo Goodness turns up from the USA

    I have changed my mind about clipping the 19T - so it will be up for sale soon.

    I love it when things I've spent ages thinking about come together, particularly when they arrive.

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    T3 headache solved - no manifold welding required.

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    5 bolt - V-band adapter should make it fairly easy to adapt my current 3 bolt d/p
    I am more than a little bit excited about this now.
    More parts/secrets will be revealed later.
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  8. #467
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    Lovely shiny things there Dave.
    I can't help thinking though, You may be a little past needing a Haynes book of lies to assist you in your efforts. When looking up info on the turbo in my Haynes, all it says it refer to main dealer
    19t, greens, 3" inlet, 3" downpipe with race cat, V70R catback, autotech map...

    310.2bhp / 333ft/lb

    2016 Swedish Day UK "Best Modified Swede"
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    Got an old discovery now.

  9. #468
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    Dave sent you a pm mate :-)
    Bubba

  10. #469
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    I had thought originally going for this option
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    with a secondary "screamer" pipe...

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    but I think that may be a bit OTT for my application. The idea being the back wash pressure from the main exhaust gas will interfere with the operation of the swing W/G valve, but given that I would have to rejoin the secondary back to the d/p before the cat (so that the 02 sensor gets a proper reading) I didnt feel it worth the hassle. Well that's my theory.

    So instead the v-band option seemed easier to deal with...

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  11. #470
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    Aren't screamer pipes banned from road and track use?
    19t, greens, 3" inlet, 3" downpipe with race cat, V70R catback, autotech map...

    310.2bhp / 333ft/lb

    2016 Swedish Day UK "Best Modified Swede"
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    Got an old discovery now.

  12. #471
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    Yes I believe true screamer pipes are. Mine would have been something like this...
    Attached Images Attached Images   
    Last edited by Wobbly Dave; Thursday 8th November 2012 at 13:39.
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  13. #472
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    Awesomeness - how much extra would it cost to go with the screamer pipe option? I've been reading about the down sides of wastegated gases merging immediately in the turbine. I half understood it.
    2005 (163) V70 D5 SE Premium Pack 130k. 10" sub/Fli amp with Grom audio kit. Shark stage 1 with EGR delete and 320mm discs. Enjoying the comfort and (relative) economy.

  14. #473
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    I'd better pull my finger out lol

  15. #474
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    Quote Originally Posted by jardon View Post
    Awesomeness - how much extra would it cost to go with the screamer pipe option? I've been reading about the down sides of wastegated gases merging immediately in the turbine. I half understood it.
    I think the principle would be that as the exhaust gases leave the turbo, there could be a tendancy for that back pressure to push the swing valve shut - making the actuator less able to control the wastegate. As far as I can tell the separation of the main flow & the W/G flow will only work if you have a proper screamer pipe, which does not re-join the main d/p.
    I would have to find someone to custom weld the pipes up & TBH having them join up 6 inches further down doesn't seem worth it, plus the V-band option gives greater flexibility when it comes to orientation of the d/p flange. Lobbing off the old 3 bolt flange & tig welding the 3" V-band adaptor is relatively easy.

    If Betsy was a race car then I might have gone the other way.

    The fact the WG is somewhat separate from the main flow will have to do.
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  16. #475
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    I think you're right - maybe not much gain in having the pipe join a few inches away.
    2005 (163) V70 D5 SE Premium Pack 130k. 10" sub/Fli amp with Grom audio kit. Shark stage 1 with EGR delete and 320mm discs. Enjoying the comfort and (relative) economy.

  17. #476
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    Very nice Dave wot map u going for then?


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  18. #477
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    Quote Originally Posted by WOODY T5 View Post
    Very nice Dave wot map u going for then?
    thats where he gets stuck lol

  19. #478
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    Quote Originally Posted by WOODY T5 View Post
    Very nice Dave wot map u going for then?
    i think it'll be quite conservative to start with. i have a snabb tcv and we'll see how well the boost can be controlled. main issue is the speed the ecu can react with the car equivalent of windows 3.11

  20. #479
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    Well - I have finally bolted the V-band housing onto the turbine housing & bolted the whole thing together. What can I say... it's quite big!!

    Main issue is finding the time to fettle it all. I need to sort out the circular lip on the manifold - get the CHRA properly orientated. Then I can start getting the oil feeds etc sorted - and get an actuator for it.

    Long way to go yet!
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    Last edited by Wobbly Dave; Wednesday 21st November 2012 at 01:09.
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  21. #480
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    Sent the S60R manifold to be skimmed and have the flange flattened today. I notice that ATP do a special flange conversion for the T3 to all for the raised ring - but it'll be more expensive to import, than to have the machining done.

    I am more disappointed no-one has said owt about the new blower..
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