throttle disc?!?!?! D5

**mk3phill** · Friday 27th February 2009, 20:58

hey guys,. my dads got a problem with his D5 (euro4) and volvo want to charge through the earth,.. anyway can anyone get me a picture of the following parts:

Throttle disc:- 34H02
Link:- 03H6B

its a 2006 D5 (euro4) 185hp engine.

thanks
Phill

**gazbak1** · Friday 27th February 2009, 22:37

this is a policy action i thought but easy to do at home.

you have to take the fuel injectors out,
remove intake manifold
then the is a line of 5 throttle disc's on a bar, remove these and replace with new. also fit the linkage.

refit in reverse order. also dont forget to replace the copper injector seals and the intake manifold gasket.

hope this helps

gazbak1

**mk3phill** · Friday 27th February 2009, 22:53

do you have any pictures its all info for my dad but i cant get home to help him

**gazbak1** · Friday 27th February 2009, 23:15

sorry no pics, used to work in a volvo dealer

**Rufe** · Tuesday 3rd March 2009, 16:39

These days there is a repair listed, we do not replace them generally. If it helps here is the info for this job.... this is a job for a level 2 technician, so if you attempt it its at your own risk of course. Photos may vary slightly.

DESCRIPTION:
A method has been developed to repair the swirl system instead of replacing it. This method should be used in order to save time, money and improve the quality of the repair.

SERVICE:
Repair instead of replacing swirl system on vehicles within limitations above. See the attachment for the method.

PARTS REQUIRED:
Service Kit - 31293291 x 1.0 Retail Price £3.97 inc vat
Butyl Tape - 1161783 x 0.1 Retail Price £2.64 inc vat
Coolant - 9437650 x 0.1 Retail Price £4.65 inc vat

SPECIAL TOOLS REQUIRED:
Drill - 9814117 x1
Socket - 9512885 x1 Retail Price n/a (Deep 19mm Socket)

Removal/Installation Procedure:

Hope this helps (click images above to enlarge)

Simon