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  1. Replies
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    33,667

    Loaded the 609 bin fuel map on the car during the...

    Loaded the 609 bin fuel map on the car during the week, the first time driving the car it ran rich on idle and driving (13.9) after a 10 minute drive the car was turned off and left for 30 minutes....
  2. Replies
    129
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    33,667

    Well since the last up date I had the dreaded MOT...

    Well since the last up date I had the dreaded MOT to take of and lucky enough the old girl passed, it even passed the emissions :)

    I entered the conversion factor that I was sure was the right one...
  3. Replies
    129
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    The boost problems continues ........... I...

    The boost problems continues ...........

    I increased the TCV set points from 10 to 12 and when logging a run I got 12 and 5 psi of boost :wallbash:

    Did some poking around in a couple of bin...
  4. Replies
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    33,667

    Finally I've run the engine :) Had a small...

    Finally I've run the engine :) Had a small problem with the AFR's at 80mph it started running lean so the injector basic adjustment was increased.

    AFR's at 60 mph
    32215

    AFR's at 80 mph
    32216...
  5. Replies
    129
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    33,667

    The AFR's have settled down now I been putting...

    The AFR's have settled down now I been putting miles on the engine.

    32148

    The old red mist came over me when a 08 ST focus pulled up behind me at the lights, didn't give it any welly at first...
  6. Replies
    129
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    33,667

    Slowly running the 2.5ltr engine in and trying to...

    Slowly running the 2.5ltr engine in and trying to dial the injectors in.

    After raising/lowering the injector constant and dead times it was still running rich. So it was back to basics.

    I...
  7. Replies
    129
    Views
    33,667

    I've found out that I didn't need to increase the...

    I've found out that I didn't need to increase the injectors values by 8% as I'm running the latest wideband control software.

    I'm running the same 608 bin file with the 2.5 as I was running with...
  8. Replies
    129
    Views
    33,667

    Over the last 4 days I've been removing the...

    Over the last 4 days I've been removing the 2.3ltr lump and installing the 2.5ltr engine.

    It took 2 evenings after work to remove the old engine.

    32070

    32071

    Then on Saturday it was a...
  9. Replies
    129
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    33,667

    Up date time :) Over the Easter weekend and...

    Up date time :)

    Over the Easter weekend and this weekend quite a few jobs were done on the car.

    Firstly the old struts were changed for some nice new ones.

    32038

    32039
  10. Replies
    129
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    33,667

    Picked these up from the machine shop on Friday,...

    Picked these up from the machine shop on Friday, the large one is for is to replace the heavy crank pulley. The other on is for the idler pulley just waiting for the bearing, shaft and the 2...
  11. Replies
    129
    Views
    33,667

    I wasn't 100% happy with the throttle linkage...

    I wasn't 100% happy with the throttle linkage when using the me7 inlet manifold and plus the intercooler to throttle body pipe kept blowing off the throttle body.

    So I've gone back to more...
  12. Replies
    129
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    33,667

    I picked the cylinder head from the machine shop,...

    I picked the cylinder head from the machine shop, had to have 4 thou skimmed off of it to make it flat.

    Then it was just a case of fitting the head, tighten it down, fit the cams and the cam...
  13. Replies
    129
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    33,667

    So now the AWD conversion is finished I was...

    So now the AWD conversion is finished I was offered a S60R engine which had more cracks in the liners than crazy paving :)

    The engine was stripped down and a shopping list of parts was drawn up, A...
  14. Replies
    129
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    33,667

    Forgot to put a photo of the engine bay :) ...

    Forgot to put a photo of the engine bay :)

    31797
  15. Replies
    129
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    I had the tracking done which has made a big...

    I had the tracking done which has made a big difference to the steering :)

    I've done just over a hundred miles in it now, still getting used to the diesel box, I have to remember to change down to...
  16. Replies
    129
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    33,667

    The last job was to make a MAF bracket, instead...

    The last job was to make a MAF bracket, instead of just making the bracket I ended up make a air box complete with cold air feed.

    31766

    31767

    Took the car out for a test drive, well the...
  17. Replies
    129
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    33,667

    Reference tyres, I came across this on an...

    Reference tyres,

    I came across this on an American Web site about the early awd and tyres.

    IF there is a tire circumference difference you use the larger on front. The overrunning clutch in...
  18. Replies
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    33,667

    It was just a case of fitting a tracs ABS unit...

    It was just a case of fitting a tracs ABS unit and a tracs switch and it was plug and play :)

    There's something you don't see everyday..........


    https://youtu.be/kPwWqzLNjNc

    Finished the...
  19. Replies
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    33,667

    Had a week of dodging the rain but managed too...

    Had a week of dodging the rain but managed too remove the engine/gearbox and fit the replacement engine with XC70 D5 gearbox also swapped over the abs unit to a tracs unit.

    31734

    31735

    31736...
  20. Replies
    129
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    The other thing would be is the limited supply of...

    The other thing would be is the limited supply of aftermarket springs and shocks for the AWD suspension.

    Another good day until rain stopped play.

    I managed to get the 4 mounting plates welded...
  21. Replies
    129
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    33,667

    Had a very productive day, the awd conversion is...

    Had a very productive day, the awd conversion is going to plan. The only hiccup was all 4 shock top mount captive nuts broke off, had to cut the mount into pieces to get at the bolts.

    Tomorrow job...
  22. Thread: 6 speed gearbox

    by oblark
    Replies
    6
    Views
    1,164

    With the awd set up you won't need the rear...

    With the awd set up you won't need the rear gearbox mount you'll side to make one to fit on the side of the gearbox.

    31668
  23. Replies
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    And it's still going strong :)

    And it's still going strong :)
  24. Replies
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    I thougth it was about time I built up the...

    I thougth it was about time I built up the subframe as the awd conversionis only weeks away.

    31660

    31661
  25. Thread: Project 254

    by oblark
    Replies
    37
    Views
    12,333

    Well the 240 got converted back to the B230FK...

    Well the 240 got converted back to the B230FK engine then she was sold.

    31658

    31659
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