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View Full Version : Tailgate Damper Replacement (the Easy Way)



Dangerous Dave
Friday 4th July 2008, 23:59
Back from the depths of the old VPCUK..........

Note this is for 850s and P1 V70s

I needed to replace my tailgate dampers, but the Volvospeed how-to was crap (for lack of a better word) not enough pictures, and no detail of how to actually replace the struts, plus lots of people saying that they’ve had problems attaching the struts

So here is my how-to. It took me 20 minutes (including taking photos and dodging the rain) to do, and is so simple.

What you’ll need:

- 2 x new dampers
- Torx 25 screwdriver bit
- 12mm socket, ratchet and long extension
- A flat head screwdriver
- Someone or something to hold up your tailgate for a minute or two

That’s it, simple. Here’s a gratuitous pic of what I used…
http://i150.photobucket.com/albums/s101/bomb192uk/tailgate/tools.jpg

Step1 – Remove plastic side thingys….

First gently remove the cover on the D-pillar
http://i150.photobucket.com/albums/s101/bomb192uk/tailgate/cover1.jpg

Now remove the torx screw behind the hook thing (whatever it is used for)
http://i150.photobucket.com/albums/s101/bomb192uk/tailgate/screw.jpg

Then pull the trim as shown in the next pic sequence to loosen the side bits
http://i150.photobucket.com/albums/s101/bomb192uk/tailgate/trim1.jpg
http://i150.photobucket.com/albums/s101/bomb192uk/tailgate/trim2.jpg
http://i150.photobucket.com/albums/s101/bomb192uk/tailgate/trim3.jpg

The gently ease the side trim down out of the clips and completely remove the trim piece.
http://i150.photobucket.com/albums/s101/bomb192uk/tailgate/trim4.jpg

Repeat this process for the other side of the car, then move on to step 2

Step 2 – Remove the damper and install the new one

Ok, now you can see the dampers. Prop the tailgate fully open with something or someone. I used this inanimate object….
http://i150.photobucket.com/albums/s101/bomb192uk/tailgate/mom.jpg

Or ‘mom’ as I call her!

Now undo the two bolts on the bracket holding the front of the damper to the body using 12mm socket and ratchet
http://i150.photobucket.com/albums/s101/bomb192uk/tailgate/damper1.jpg

And twist off the damper from the tailgate hinge by pushing it towards the window
http://i150.photobucket.com/albums/s101/bomb192uk/tailgate/damper2.jpg

Now separate the bracket from the damper, clip the new damper on (and if it has those clips, insert the clip and lock it around the neck of the damper)
http://i150.photobucket.com/albums/s101/bomb192uk/tailgate/damper3.jpg
http://i150.photobucket.com/albums/s101/bomb192uk/tailgate/damper4.jpg
http://i150.photobucket.com/albums/s101/bomb192uk/tailgate/damper5.jpg

Now clip the damper to the tailgate hinge (and insert the clip if supplied)
http://i150.photobucket.com/albums/s101/bomb192uk/tailgate/damper6.jpg
http://i150.photobucket.com/albums/s101/bomb192uk/tailgate/damper7.jpg

Dangerous Dave
Saturday 5th July 2008, 00:00
Ok, now position the bracket over the holes and insert the bolts, don’t tighten them up just yet.
http://i150.photobucket.com/albums/s101/bomb192uk/tailgate/damper1.jpg

Make sure the tailgate is fully open as far as it will go, then tighten up the bolts on each side. Then your inanimate object can go and make the tea. (haha)

Clip all the trim back into place and put the screw back into the trim.

So there you have it, easier than the volvospeed way, and you even get a cup of tea waiting for you when you get in the house!

One note of warning – when you open the tailgate, be careful as it will rise quickly and bounce at the top, so you might need to hold it to cushion it until it is fully open.

Good luck.